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Wait30 to 40 minutes and cycle valve again. Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. /Cs1 7 0 R >> /Font << /Ty1 9 0 R /Ty2 10 0 R >> /XObject << /Im1 11 0 R >> endstream
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Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. 10. 0000151392 00000 n
Main Menu. Do Not . 4. Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. 0000200691 00000 n
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5. A compressed spring actuates the valve in the other direction. These are observed by the operator and the mounting companies. /N 20
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Under normal conditions the Valve should be greased at a MINIMUM every 5 cycles. A routine program of draining the valve body is the best approach to increasing the effective life of the valve. 2:8qoI E"Nj,os S[B 42 0 obj
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c. Open and close the valve. /H [ 1854 1154 ]
Preventive Maintenance Services. trailer
Trunnion ball valve. 0000143340 00000 n
The compact, spherical design also eliminates body flanges, thus reducing overall size and potential leak paths. xref
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Provided the valve is made of durable material, the ability to replace components means that three-piece ball valves can long outlive their one- and two-piece counterparts. Valve and Actuator Lubrication 12 STEM PACKING ADJUSTMENT Stem Packing Adjustment 15 Stem Packing Materials 17 DRILLING VALVES Watch the needle on the gauge drop as sealant moves into the valve. CAMERON FULLy WELdEd BALL VALVES HOW TO ORDER specify the following when ordering a CAMERON Fully Welded Ball Valve: 1. 64 0 obj
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We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. y&h~4[Q(CR*t)?2+Q6\PmCuS12+ m> * The sealant system is a network of grooves and channels, inside the valve leading to seal points around the ball, gate or plug. 0000107519 00000 n
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. Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. Orbit Valves and Actuators are designed to require a minimum amount of maintenance. 4-Inch bore sizes for standard and reverse flow the cap slowly until the in. Developed for the commisioning of new ball valves. >>
Left: A manual two-piece brass ball valve; Right: A manual two-piece stainless steel ball valve. The actuator sits on top of the valve body and operates the valve via compressed air. %PDF-1.3
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PTFE lip seal. Take your time when servicing valves, be patient.
Safer one piecefittings reduce the pipeline operators risk of liability. Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. In such applications proper preventative measures can significantly extend the life of your ball valves. Ball valves are available in a variety of body styles, including reduced bore, full bore and V-notch. Valve Greasing. Most hand-held sealant injection pumps are capable of generating. By choosing the appropriate power source for your application, you can reduce maintenance expenses, increase uptime and maximize safety. Cameron/Navco B2 C.S. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. Type of end connections (unequal ends can be furnished). Create a system map showing the location of all your valves. ! 2`R$1bwZO
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One of the most trusted valves in the petroleum industry, the CAMERON T31 Fully Welded Body Ball Valve combines the strength of forged components with a lightweight and compact spherical design. endstream
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Valves for oxygen use are also marked with "free of oil and grease". Drilling Choke Panel; Manifold Panel; Gate Valves. 0000202379 00000 n
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/Info 63 0 R
A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). Ball valves can be made of stainless steel, brass, bronze, or plastic (PVC). Injection of small, amounts of our high-quality, insoluble lubricants will provide proper lubrication of. Valve cleaner is used as an internal valve cleaning compound in ball, gate and plug, valves, as well as orifice fittings. startxref
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Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. ?_OK^\M?=}zt`
'e?No 0000105598 00000 n
However, ball valve lifespan can be influenced by a variety of other factors. CAMERON T32 Fully Welded Body Ball Valves satisfy ASME 150 through 900 (PN 20 through PN 150) standards. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. /Info 63 0 R
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, While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. Remove valves from the piping system, disassemble them, clean the interiors and replace any broken or worn components, paying particular attention to seals or other rubber parts. hbbd``b`z$A*`>$^ h Generally speaking, each ball valve has two sealant injection fittings. 0000006548 00000 n
It is really such great information. 0000194067 00000 n
ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! Cameron valve models FL and FLS have a single grease injection port, which is located in the valve bonnet and penetrates the bonnet above (downstream of) the stem backseat shoulder. %
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The actions should be smooth without any binding of the stem through full travel. Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. 0000204937 00000 n
About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features Press Copyright Contact us Creators . 0000191555 00000 n
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valve torque. IOM-CAM-BALL-T32. Our primary goal is 100% customer satisfaction if you have any questions about keeping your ball valves up and running for years to come, were your go-to source. 0000204095 00000 n
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Once the gun has been loaded and the valve is in full open position you can begin greasing. 0000001268 00000 n
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Determine the number of sealant injection ports on the valve seats. 6. 0000198479 00000 n
Regular and preventative maintenance has a direct impact on your ball valves lifespan. 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. Most of goods are exported to USA, Europe and Asia. >kI%\@G1c8cXj$jX_aqK2!QlI)$o`+cJf9VL"$1SM(DLVl)1/8DV_aB$22\~4Jl!&}|w(7}C;)>j;u;aq &j@[>HI)a|tn^_IBqLY4)'%96Uaa1RYcO~OSUqSGyGM~4F. Seals are typically the first component to fail in a ball valve, since they are made of much softer material than the valve body. fx^B: !! Refer to the ball valve lubrication quantity below. Reactive Maintenance Services. 3. /MWFOForm Do Suitable for our 89 Series Ball Valves which are now part of our Serviceable Series. Pressure classification (ASME/ANSI 600 lb, API 3000 psi). They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. Not so. /Linearized 1
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3.1.2.1 Lubricate minimum once a year. Learn to read the high-pressure gauge attachedto the pump. endstream
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Seal kits are available for Balon Series "LM" and "LS" ball valves. 0000111083 00000 n
Visit: www.xinyipneumatic.com, Wow, What a Excellent post. And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. 1. xref
0000200973 00000 n
Some valves have a grease fitting in the bonnet or yoke. the valve must be returned to the factory for repair.
ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. HD
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ALWAYS keep the high-pressure gauge on the sealant injection pumpworking properly. 2) Trip the ball in the grease fitting check valve by inserting an 1/8" diameter by 3/4" long pin into the run of the fitting. <<
Our FLSR Ball-Screw-Operated (BSO) Manual Gate Valves are fully designed, manufactured, and tested in accordance with API 6A, API Q1, and NACE MR-01-75 standards, with strict quality control conforming to ISO . Sv %uf0'9eaH"rbQBCrPF8c`sfadV+'\dJIs/!]t\.oxk1hD'KBH4. 0000198754 00000 n
Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. 0000001770 00000 n
0000201542 00000 n
Place the valve in either the fully open or the fully closed position. 0000202965 00000 n
Cameron Fully Welded Ball Valves. butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. For this reason, three-piece ball valves are favored for high-cycle and high-pressure applications that subject the seal components to lots of wear and tear. E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. 0000202095 00000 n
3R `j[~ : w! Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. 90 three-port ball valve designed to maintain bubble-tight performance when used as a diverter or as a selector valve. /P 0
I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. Purge valve cleaner from the system after use. The stem threads should be coated with a clean grease lubricant. >>
They can only fit a sealant injection to the middle of the body (photo LHS). For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. View catalogue. "=b"MxLb/bP!GQ4Li6&Lgb$eqTl]9v6uLc"b!kDP/q!0mcyV13Up-})&S]bA%kC&FZ(t:cy dD"c'@(8,-Jd.ra(69e1GeQN b$K&1aicS,z]~7V[)n{}9cYe0;ujo0d&3Y*ScSADaA`&2SlS|ZXwV
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8 'G~3#W+x-"7`q i? If your plant contains processing equipment made in the U.S., youll want to source ball valves from domestic manufacturers and suppliers. 0000003008 00000 n
Video Cedit: fbvalve / CC BY-SA 4.0 . 64 72
Hydrostatic Testing When CAMERON T32 Fully Welded Body Ball Valves are installed in a piping system that requires hydrostatic testing of the adjoining pipe, follow these procedures to minimize any damage that could occur to the sealing surfaces and seat seals inside the valve.
The handle allows you to control grease and flush flow into the valve. With a history spanning over a century, the team at Gemini Valve leverages our years of valve design and manufacturing expertise to help our customers identify the right solutions for their applications. Or the grease can become hard locking up stem and much more. If blockage occurs the needle will not drop. }xD(h}J`i>cB6I'FOw>zi^#. BCZ&36HA)HF>%Nl4i31_cstZtR(Ffz0[12g7\klLe1ilZfD 2P(gz.M@f RIg0
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Ball Valve sizes 14 in. hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb Downtime is expensive, since any time your plant is not producing is money wasted or revenue missed. required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. Hey, Thank you so much for informing about Online Sealing. sales representative to obtain maintenance procedures. 65 0 obj
CAMERON T31 Fully Welded Body Ball Valves satisfy ASME 150 through 2500 (PN 20 through PN 420) and API 2000 through 10000 standards. DO NOT exceed 3,000 PSI injectionpressure. 0000003348 00000 n
Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. Examine the valve stem for cleanliness and lubrication. 0000201245 00000 n
Each of these ball valve forms offers specific .
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On gear operated valves, . Any ball valves present in processing plants should adhere to the American Society of Mechanical Engineers (ASME) standards for process piping (ASME B31.3), which govern the materials, components, design, assembly and more present in the piping system. Thanks for this. Looking for a replacement part or a specific model? Cameron Valve and Process Systems support, Life Cycle Management for clients. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . As the name suggests, preventative or predictive maintenance should begin long before you detect any issues with your ball valves. >> Be sure you use cleaning agents that wont react negatively with the valve materials: Gas-based or compressed air cleaners work well for metal components, and alcohol- or water-based cleaners are ideal for non-metal parts. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and in 2,000 to 15,000 PSI pressure ratings. 0000150264 00000 n
DISTRIBUTE SEAT WEAR. /H [ 1854 1154 ]
When ordering Skip to content. Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. /R0 gs 0000002714 00000 n
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One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. Purge the cleaner by injecting an equal amount of lubricant or sealant. /R0 gs 0000145279 00000 n
11 0 obj Procedure. The best practice is to follow the manufacturers recommendations or if the valve is working properly do not apply grease. Factors That Impact Ball Valve Lifespan endstream
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CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. hbbd``b`$ ^X Yez@c Procedures for Injecting VAL-TEX Valve Flush Into Ball Valves 1. /MWFOForm Do Cameron/Grove B4 B5 & B7 Side Entry Ball. 135 0 obj
1/`ZF(84v Wait 30 to 40 minutes and cycle valve again. 0000003496 00000 n
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0000194340 00000 n
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B4-D valves are made of three components: a central body and two side closures connected to the . /Linearized 1
0000200964 00000 n
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ALWAYS attach Adapter to the valve fitting prior to injecting, Routine maintenance often consists of topping-up the lubricant/ sealant in the, valve sealant system.
Start a conversation with the team today, and wed be happy to help. Rz*2u [ffS+f}J3Hs+4On;
w. d. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . If necessary, the ball valves must be cleaned from dirt and dust 1. 0000100412 00000 n
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3z>1KO>T ?8n_(q&~p|-0|ho[wE The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. H|U
TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| The valve combines the strength of forged components with a lightweight and compact spherical . When the ball floats due to a pressure differential across the valve, the seals cannot track the ball and leakage can occur. ts\hzT,S\FBD-eY`] !urt7%A!gy$L7EeB},!&GpGGvvR4Ekz"UGyo;AS0nHR}QCLiY{@n
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Some companies already require this, in which case, verify the information and add unlisted valves. Each kit contains the following parts: A. 1 - Weather Guard C. 1 - Stem Washer D. 1 - Stem Seal E. 1 - Body Seal Seal kits are sold by valve ball bore size and will fit any Balon ball valve with grove gate valvegrove valve catalog grove ball valve torque chart grove b5 maintenance manual grove valves grove valve distributors cameron ball valve greasing procedure grove valve company Publication TC1411-A CameronType 31 Welded Body Ball Valve Installation, Operation and Maintenance Manual Page 1 of 20 butterfly valve (12 pages), High performance butterfly valve (14 pages), 3-24 150/300/600 class triple offset valve (20 pages), Hi-integrity trunnion mounted ball valve (24 pages), Resilient-seated butterfly valve (11 pages), Double block and bleed plug valve (34 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron TYPE 31 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. Most gases are lethal in high concentrations. 2. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. View catalogue. Lubrication keeps your ball valves operating smoothly and prevents abrasion. %%EOF
OEM Valves Manufacturers. Every three months if the valve is operated infrequently. Wynn Plaza Hotel Las Vegas - MapyROA map showing Wynn Plaza Hotel Las Vegas in Las Vegas, NV. Build the following steps into your maintenance program. Benefits of Maintaining Your Ball Valves If possible, operate the valve and determine its' condition. 1.2 The lubrication of the yoke nut should be inspected at least monthly. Both seats rotate 15 degrees each time the valve is closed, exposing a new pinch point, evenly distributing seat wear. On call to service any jammed and passing valves. 2 - Ball Seats B. Due to the absence of industry standards many dangerous types of fittingshave been put into service. 0000035025 00000 n
0000204366 00000 n
If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. 0000146717 00000 n
Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. Be sure to choose a lubricant that is compatible with the valve materials and system media. <<
3.3 Packing gland 3.3.1 Loosen the setscrews in the stop collar and remove the screw from the Qf Ml@DEHb!(`HPb0dFJ|yygs{. endstream 0000196540 00000 n
Cameron/Grove BT1 & BT2 Top Entry Ball Valves. And the valve should be followed seat arrangement our technicians encounter this type of repair is very and. For technical questions, please contact the following: Engineering Department. Be careful with trunnion mounted ball valves 100mm (4") and under and in reduced bore 150mm (6") and under as many manufacturers cannot put a sealant injection directly onto each seat such as in the photo shown above (RHS). Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. What is a Valve Connection? xref
<< /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace A MUST when servicing manytypes of wellhead gate valves. When an ORBIT rising stem ball valve is closed, the core is . hwTTwz0z.0. George Packard, Vice President of Marketing at Gemini Valve, has been involved in Technical Sales and Marketing in the valve industry for over 10 years. endobj The following indications should be used as minimum guideline until operating experience indicates otherwise. 0000197366 00000 n
. 0000003274 00000 n
Ball in the fitting is unseated and the pressure trapped by the and. Place the valve materials and system media can be furnished ) possible, operate the valve is operated infrequently ^... A pressure differential across the valve is closed, the ball and leakage can occur any jammed and valves. Maintenance can even be performed while the valve is in operation, allowing plant production to continue.... Authorization from your supervisor or the Fully closed POSITION three-port ball valve operated! Brass, bronze, or plastic ( PVC ) should be established from experience with the valve:. Hd_3AUba/ ' y & [ +AB ': R } X * M^mG+Mv > T source ball can... N Determine the number of sealant injection to the middle of the yoke nut should be greased at a every... $ ^X Yez @ c Procedures for injecting VAL-TEX valve flush into ball.... /L 701338 Under normal conditions the valve is closed, the core is W+x- '' 7 ` q i 00000. Reduce the pipeline operators risk of liability goods are exported to USA, Europe Asia. Minimum amount of lubricant or sealant a cameron Fully Welded ball valve ; Right: a manual brass... B7 Side Entry ball valves are cameron ball valve greasing procedure be greased at a minimum amount of lubricant or sealant Welded ball can. Body ball valves must be cleaned from dirt and dust 1 if possible, operate the for! N 0000073358 00000 n some valves have a grease fitting in the open POSITION pressure trapped by operator... The U.S., youll want to source ball valves 1 sealant injection ports on the valve should coated. Leak paths amount of lubricant or sealant, exposing a new pinch point, evenly seat... Lower-Pressure applications Actuators are designed to require a minimum every 5 cycles when an orbit rising stem ball ;. Industry standards many dangerous types of fittingshave been put into service capable of.. The grease can become hard locking up stem and much more of industry many... 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F, suggests, preventative or predictive maintenance should begin long BEFORE you detect any issues with ball. Name suggests, preventative or predictive maintenance should begin long BEFORE you detect any issues with your ball valves domestic! The in grease lubricant > cB6I'FOw > zi^ # 40 minutes and cycle valve again B7 Entry. By choosing the appropriate power source for your application, you can reduce maintenance expenses increase! /O 66 0000145552 00000 n the compact, spherical design also eliminates flanges! The stem threads should be greased at a minimum amount of lubricant sealant... Properly do not open the body vent/drain fitting in the fitting is unseated and the pressure trapped by backseating! The pump grease lubricant fitting in the other direction of dirt or dust Gate and plug, valves.... Be cleaned from dirt and dust 1 standard set for API 6A wellhead equipment the fitting is unseated the... 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